Home : Everything Else : 6 Types Of Industrial Mixers And Their Uses

6 types of industrial mixers and their uses

6 types of industrial mixers and their uses

Numerous items used in daily life have a similar production and manufacturing process. These could be used in the kitchen, bathroom, garage, or even restaurants and pharmacies. Items like sauces, tea blends, soups, toothpaste, shampoos, and health supplements are all made with the help of industrial mixers. Industries use different mixers based on the material used and the desired product. For example, sanitary mixers are most commonly used in the food and beverage industry.

What is an industrial mixer?
Industrial mixers are heavy-duty machinery used to emulsify, homogenize, blend, or mix different materials. These machines can be used for production and manufacturing products in several industries. Different industrial mixers are used to blend materials of different shapes, sizes, viscosities, and densities. The most common types of mixing used are batch and continual mixing. Batch mixing is when the industry uses a fixed amount of material and time for the process. On the other hand, the continual mixing method is used when ingredients are gradually added, and the mixture keeps thickening with the help of aggressive agitation.

Sanitary mixers
Sanitary mixers can be used to mix different liquids and gases. It is commonplace in the food and beverage industry. Biotech and pharmaceutical industries also make use of this industrial mixer. These machines are manufactured and operated with the most stringent codes and regulations in mind to ensure that the food, beverages, and other products meet the required hygiene and cleanliness standards. These machines are also popular in the dairy and juice industries. Different sanitary mixers include agitator mixers, high-shear mixers, ribbon mixers, paddle mixers, and others.

Ribbon mixers
Ribbon mixers are a type of static mixer with no moving parts. These industrial mixers have flat and thin blades that act as an obstruction for the material in them. The material has to go around these blades for the mixing to proceed, and the constant process helps the material to combine and mix homogeneously. Ribbon mixers are used when handling and mixing a wide range of bulk solids and powders. The machines can be efficiently used in both small and large-scale industries. A key benefit of the ribbon mixer is it can easily combine materials of different shapes, sizes, and densities. They can be applied in various industries, such as dry food; for example, they can be used in companies that produce protein powder mixes, nutraceuticals, dry juice mixes, and more.

Agitator mixers
Agitator mixers are used when several materials need to be blended together, including materials in different states like solids, liquids, and gases. Agitator mixers are used when there is a need for suspensions, slurries, and viscous media to be blended. The machines operate with the help of a rotating impeller that rotates and blends these mixes. Components of this industrial application mixture include a gearbox, motor, impeller, and shaft. In most cases, agitator mixers are top-entry devices. A key benefit of this agitator mixer type is that it helps mix a wider range of materials with different viscosity. With a top-entry agitator, industries also avoid the issue of mechanical seals being submerged in the mix. Additionally, industries use bottom-entry agitators and side-entry agitators. Agitator mixers can be used in water treatment, pharmaceutical, chemical, food, and other industries.

Static mixers
Static mixers consist of thin ribbon-like blades situated within a cylinder container. They are also known as inline mixers, which help mix and blend materials. These mixers are used for batch-mixing purposes and have only static parts. Thus, they depend on the continuous flow of material, which helps in steady mixing and continuity. Static mixers or inline mixers are typically used in industries that need to mix low-viscosity materials. Industries that can make the most of static mixers include food, cosmetics, chemical, pharmaceutical, automotive, and water treatment.

Drum mixers
Drum mixers have either a single blade or multiple sets of blades on the inside. The decision is made depending on the type of materials used. A robust frame and internal paddles support the constant rotation and tumbling of the drum. Drum mixers are available in various sizes. They are preferred in several industries because of their tight seal and ease of transport, as well as because they can be used to blend various materials of different sizes. Typically, these mixers are used to blend low-to-medium viscosity media. These can include slurries, adhesives, and cement. Industrial drum mixers can be used in the food industry to mix soup ingredients, tea blends, and food enriched with vitamins.

High-shear mixers
As the name suggests, high-shear mixers are machines that operate at high speeds and use powerful blades. These mixers are a perfect choice for industries looking to emulsify, homogenize, disperse, reduce particle size, or disintegrate the different states of materials used. It uses the force of both, rotating and stationary parts of the equipment to deliver the desired results. The rotating parts of the machine include impellers, paddles, screws, or a set of more than one of these. High-shear mixers, however, consume considerably more power than the other mixers. These are beneficial in industries that are looking to emulsify or combine liquids into a stable mixture. Sauces, salad dressings, and especially mayonnaise can be produced with the help of high-shear mixtures.

Most Popular

Important things to know about kidney problems

Important things to know about kidney problems

Kidney diseases are some of the most common and life-threatening conditions that affect patients worldwide. These diseases lead to kidney function failure over time. It can be caused by various factors, including environmental toxins, genetic predispositions, and unhealthy lifestyle choices. Kidney disease can lead to severe health complications such as acute renal failure (ARF), chronic kidney disease (CKD), or chronic renal failure (CRF). A healthy kidney is a sign of a healthy body and lifestyle. The function of the kidney The kidney is an essential organ that performs many functions in the body. It filters the blood, removes waste products and excess water from the body, and helps maintain a person’s balance of electrolytes like sodium and potassium. Kidneys help maintain their normal levels of salt concentration which is essential for the proper functioning of every cell tissue in the body because, without adequate amounts of salt, no cells can function properly. The kidney also plays a vital role in regulating blood pressure and volume by keeping them at appropriate levels through urine production. The kidneys also regulate fluid balance in your body by removing excess water from urine and adding extra water into the urine when necessary for your body tissues not to be dehydrated.  Kidney failure is when a person’s kidneys cannot function properly due to disease or injury; this condition can be fatal if left untreated.
Modifying homes for people with poor vision

Modifying homes for people with poor vision

One of the top reasons for low vision and blindness in people over 55 is macular degeneration. Macular degeneration causes loss of vision due to damage to the macula in the retina of the eye. It can be difficult for people with this condition to live in inaccessible homes. So, to ensure ease of maneuverability for people with macular degeneration or similar conditions, here are 13 tips to make a home low-vision friendly. Use clear and contrasting colors for walls The key to making a low-vision-friendly home is using light and dark colors. Dark colors can be complex for those with low vision, but if used intelligently, it can make all the difference. The answer lies in how light reflects off certain surfaces. If you have a bright yellow wall with black trim around it, then any space adjacent to it will be illuminated by daylight coming through windows above them. Contrasting shades like white or black help keep things cooler by reflecting out more heat than they receive from direct sunlight. Place essential items in your line of sight Ensure that important items, such as mobility aids, phones, and other necessities, are within your line of sight and not obscured by something else in the room.
Key things to know about macular degeneration

Key things to know about macular degeneration

Macular degeneration is an eye disorder that affects the macula, a tiny part of the retina that provides sharp central vision. The most common kind of this disease is age-related macular degeneration (AMD), which affects many people in our country over 60 years. While there is no cure for macular degeneration, several treatments and lifestyle changes help manage the symptoms and improve your vision so that it does not interfere with everyday life. What are the types of macular degeneration? There are two common types of the condition: Wet or exudative macular degeneration This is the more common type. It occurs when the tiny blood vessels in front of your retina get damaged and leak fluid into your eye, causing swelling, redness, and dampness. The condition can affect your central vision and cause blurry patches in the center. Central vision is the area you see directly in front of you. Dry or atrophic macular degeneration Also known as senile macular degeneration, this condition occurs when the retina does not receive sufficient oxygen due to damage from aging; it results in a breakdown of the central part of the retina (the photoreceptors). What causes this eye disorder? The risk factors include genetics and lifestyle ailments, such as high blood pressure, high cholesterol levels, and diabetes.
Nasal polyps – Symptoms, causes, and management

Nasal polyps – Symptoms, causes, and management

Nasal polyps can be a symptom of an underlying condition or occur independently. The visible signs and symptoms of nasal polyps include congestion, runny nose, loss of smell, and pressure or pain around your eyes and cheeks. A deviated septum may contribute to nasal polyps. However, they can also occur in people who do not have this condition, such as athletes who blow their noses frequently during exercise routines. Read on to learn more about nasal polyps. What are nasal polyps? Nasal polyps are small, soft growths that develop in the lining of the nasal passages and sinuses. They are also sometimes called nasal tumors or nasal corking. They are not cancerous, contagious, or caused by allergies. Nasal polyps may also be associated with other conditions like chronic rhinosinusitis (CRS), allergic rhinitis (AR), chronic sinusitis (CS), and asthma. Nasal polyps typically develop before the age of 40, and they do not usually cause symptoms until they grow larger or become inflamed or infected.  However, large nasal polyps can block airflow through your nose. If this happens, you may experience sinusitis, headaches, and a stuffy or runny nose. You may also experience difficulty breathing through one nostril at a time if large polyps block the other nostril completely.
Atopic dermatitis – Causes, symptoms, and more

Atopic dermatitis – Causes, symptoms, and more

Atopic dermatitis (eczema) is a disorder that results in dry, irritable, and inflammatory skin. Though it can affect anyone, young children are more vulnerable to this disorder. The symptoms include recurring (chronic) and sporadic flare-ups, though it is not contagious. Atopic dermatitis patients risk contracting asthma and seasonal and food allergies. Regular moisturizing and skin disease condition-related treatments help alleviate itching and prevent further outbreaks. Using medicated lotions or ointments during treatment is also helpful. Symptoms Depending on an individual’s age, the severity of the condition, and other circumstances, symptoms of atopic dermatitis may vary. Those who have the condition typically experience phases of worsening symptoms, followed by times of improvement or even complete disappearance. The following sections will cover some likely variances in symptoms in more detail. General eczema symptoms Eczema symptoms are usually not severe. The most common signs and symptoms of atopic dermatitis include dry, itchy skin, skin flushing, or weeping sores.  Individuals with severe eczema skin disease may need more intensive care to eliminate their problems. Infections of the skin can also result from persistent touching and scratching. The appearance of the skin area afflicted by atopic dermatitis will vary depending on the frequency of itching and infection.

Popular Articles

Afib – Types, causes, symptoms, and management
Health
01

Afib – Types, causes, symptoms, and management

Atrial fibrillation (Afib) occurs when the usually stable and regular electrical impulses in the heart’s upper chambers (atria) begin firing chaotically, causing them to quiver or twitch (fibrillate). This can cause blood accumulation and clotting in the atria. These clots can reach the lungs through the blood vessels and cause pulmonary embolism or can reach the brain, resulting in a stroke. Let’s look at the forms, signs, and causes of Afib and its treatment options: Types of atrial fibrillation Afib can be classified as one or more of these: First-diagnosed Afib: Regardless of symptoms or the number or length of episodes, this refers to individuals diagnosed for the first time with Afib. Asymptomatic Afib: This condition is also called silent Afib, given the lack of signs or symptoms. A random electrocardiogram (ECG) could reveal asymptomatic atrial fibrillation. Paroxysmal Afib: Two or more episodes of the conditions that spontaneously resolve within a week are categorized as paroxysmal Afib. Persistent Afib: This refers to two or more episodes of atrial fibrillation that last seven days or more. Long-term persistent Afib: If the condition persists for more than a year, it is referred to as long-term persistent Afib. Permanent Afib: This is a chronic condition that cannot be managed using common treatment options.
Read More
How to reduce sugar intake and manage blood sugar
Health
02

How to reduce sugar intake and manage blood sugar

It is a known fact that too much sugar can be devastating for your health. When blood sugar is high, the body produces more insulin, which can lead to several health complications, including prediabetes and diabetes. So, you must cut down on sugar. Choosing healthy snacks and increasing fiber and probiotic intake can help. Moreover, regular exercise is essential. Here are a few tips to lower sugar intake and manage blood sugar levels naturally. Avoid carbohydrates A high intake of carbohydrates has a substantial impact on blood sugar levels. The body breaks down carbohydrates into sugars like glucose, which enters the blood. While the body requires glucose for energy, an excess can be harmful. As the amount of glucose increases, so does the amount of insulin produced by the body, leading to a greater risk of lifestyle disorders. Some foods with an abundance of carbs to stay away from are potato chips and donuts. Control your portion size If you are dealing with frequent blood sugar spikes, monitoring portion size can help. When you eat a large meal, blood glucose increases suddenly. To avoid this, eat smaller meals. You can opt for five to six small meals per day instead of two or three large ones.
Read More
11 management options to keep anxiety at bay
Health
03

11 management options to keep anxiety at bay

People with anxiety disorders regularly and excessively experience fear and panic in everyday situations. If unchecked, anxiety can impair normal functioning and degrade the quality of life. One must consult a health expert if anxiety is affecting their social life. But first, ensure that any physical health issues are ruled out before consulting them. Most individuals with anxiety disorders need medication or therapy, but coping strategies and lifestyle decisions can also be helpful. Stop and take a breath When you experience an anxiety episode, take a moment to think about what is making you feel uneasy. Usual anxiety symptoms include concerns about a recent or distant event. For example, you can worry that something wrong will happen to you in the future. Or, you can still be upset about something that has already happened in the past. But, whatever your concerns, most anxiety issues stem from not focusing on the present. The next time you feel nervous and get distracted from the present moment, sit down and take some deep breaths to reclaim your composure. You can regain balance and return to the present moment by pausing and taking a few deep breaths. If you have the time, consider advancing this practice by experimenting with breathing techniques.
Read More